Method for producing L-lysine or L-lysine containing feed additives with a cornebacteria containing a mutated lysC

ABSTRACT

Alleles of the lysC gene from corynebacteria that code for desensitized aspartokinases, and to processes for the preparation of L-lysine using bacteria containing these alleles.

CONTINUING APPLICATION DATA

This application is a divisional application of U.S. application Ser. No. 10/270,512 filed Oct. 16, 2002, now U.S. Pat. No. 6,844,176 and also claims the benefit of U.S. Provisional Application Ser. No. 60/239,315 filed Oct. 16, 2001, the contents of which are incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to alleles of the lysC gene from corynebacteria that code for desensitized aspartokinases, and processes for the preparation of L-lysine using bacteria containing these alleles.

2. Description of the Background

The amino acid L-lysine is used in human medicine and in the pharmaceutical industry, in the food industry and very particularly in animal nutrition.

It is known to prepare amino acids by the fermentation of strains of corynebacteria, especially a Corynebacterium glutamicum. Because of their great importance, attempts are constantly being made to improve the preparative processes. Improvements to the processes may relate to measures involving the fermentation technology, for example stirring and oxygen supply, or the composition of the nutrient media, for example the sugar concentration during fermentation, or the work-up to the product form, for example by ion exchange chromatography, or the intrinsic productivity characteristics of the microorganism itself.

The productivity characteristics of these microorganisms are improved by using methods of mutagenesis, selection and mutant choice to give strains which are resistant to antimetabolites or auxotrophic for metabolites of regulatory significance, and produce amino acids. A known antimetabolite is the lysine analogue S-(2-aminoethyl)-L-cysteine (AEC).

An important reaction step in the biosynthesis of L-lysine is the aspartokinase reaction. The enzyme aspartokinase catalyzes the conversion of L-aspartic acid to aspartylphosphoric acid. The gene coding for aspartokinase is called lysC or ask. The nucleotide sequence of the lysC or ask gene from the wild-type strain Corynebacterium glutamicum ATCC 13032 is known and is described for example in Kalinowski et al. (Molecular Microbiology 5, 1197–204 (1991)) or Follettie (Journal of Bacteriology 175, 4096–4103 (1993)). The activity of the enzyme in the wild-type form is inhibited inter alia by mixtures of lysine and threonine, or mixtures of AEC and threonine, or lysine alone, or AEC alone.

The literature contains mutated forms of the lysC gene which were isolated after mutagenesis with e.g. N-methyl-N′-nitro-N-nitrosoguanidine and selection with the aid of AEC. These lysC alleles code for aspartokinases which, compared with the wild-type form, exhibit a lower sensitivity to inhibition by mixtures of lysine and threonine, or mixtures of AEC and threonine, or lysine alone, or AEC alone. In this connection the aspartokinases are said to be desensitized or feedback-resistant or AEC-resistant. L-lysine-producing strains typically contain such desensitized aspartokinases.

Examples of such desensitized aspartokinases from corynebacteria are described in EP-A-0387527, in U.S. Pat. No. 5,688,671 and in publicly accessible data banks for nucleotide sequences, for example that of the European Molecular Biologies Laboratories (EMBL, Heidelberg, Germany) or that of the National Center for Biotechnology Information (NCBI, Bethesda, Md., USA).

Methods of recombinant DNA technology have also been used for some years to improve L-amino acid-producing strains of Corynebacterium by amplifying individual amino acid biosynthesis genes and studying the effect on amino acid production.

SUMMARY OF THE INVENTION

The object which the inventors set out to achieve was to provide novel procedures for improving the preparation of L-lysine by fermentation.

The invention provides replicatable nucleotide sequences (DNA) originating from corynebacteria, especially Corynebacterium glutamicum, and coding for the enzyme aspartokinase, the corresponding amino acid sequences containing any proteogenic amino acid, except L-serine, in position 301 of SEQ ID No. 2.

Thus, the present invention includes a replicatable nucleic acid originating from corynebacteria and coding for an aspartokinase, wherein the amino acid sequence of the aspartokinase is SEQ ID NO: 2 in which the L-serine in position 301 is replaced by a different proteogenic amino acid.

The invention also provides a replicatable nucleotide sequence (DNA) originating from corynebacteria, especially Corynebacterium glutamicum, and coding for the enzyme aspartokinase, the corresponding amino acid sequence containing L-phenylalanine in position 301, as shown in SEQ ID No. 4.

The invention also provides a replicatable, preferably endogenous nucleotide sequence (DNA) originating from corynebacteria, especially Corynebacterium glutamicum, and coding for the enzyme aspartokinase, whose base sequence contains thymine in position 902, as shown in SEQ ID No. 3.

The present invention also provides a vector which contains the replicatable nucleic acid described above.

The present invention also provides a Corynebacteria transformed with the vector described above.

The present invention also provides a Corynebacteria which contain the nucleotide sequence described above.

The present invention also provides a process for the preparation of L-lysine or L-lysine-containing animal feed additives, comprising:

-   -   a) fermenting corynebacteria in which alleles of the endogenous         lysC gene are overexpressed under conditions suitable for         forming the lysC gene product aspartokinase; and     -   b) isolating L-lysine or L-lysine-containing animal feed         additive from the fermentation broth, wherein the corynebacteria         produce L-lysine during the fermentation.

The present invention also provides a process for the preparation of L-lysine or L-lysine-containing animal feed additives, comprising:

-   -   a) fermenting corynebacteria containing an endogenous nucleotide         sequences coding for the enzyme aspartokinase, the L-serine in         position 301 of the corresponding amino acid sequences being         replaced by another proteogenic amino acid,     -   b) enriching the L-lysine in the fermentation broth, and     -   c) isolating the L-lysine or L-lysine-containing animal feed         additive from the fermentation broth, optionally with         constituents of the fermentation broth and/or the biomass.

The present invention also provides a process for producing L-lysine, comprising fermenting the Corynebacteria described above in a fermentation broth under conditions that the Corynebacteria produce L-lysine, and isolating the L-lysine.

A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following Figures in conjunction with the detailed description below.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1: Map of plasmid pK18mobsacB_lysC_S301F

The abbreviations and symbols used have the meanings given below. The numbers of base pairs indicated are approximate values obtained within the limits of reproducibility of the measurements.

-   KanR: kanamycin resistance gene -   EcoRI: cleavage site of the restriction enzyme EcoRI -   KpnI: cleavage site of the restriction enzyme KpnI -   lysC: cloned DNA fragment containing the lysC₁₃ S301F allele -   sacB: sacB gene -   RP4-mob: mob region with the origin of replication for the transfer     (oriT) -   oriV: origin of replication V

DETAILED DESCRIPTION OF THE INVENTION

The term “L-lysine” or “lysine” mentioned hereafter is to be understood as meaning not only the bases but also the salts, e.g. lysine monohydrochloride or lysine sulfate.

The term “endogenous genes” or “endogenous nucleotide sequences” is to be understood as meaning the genes or nucleotide sequences present population of a species.

The invention also provides plasmids (vectors) which contain the nucleotide sequences according to the invention and optionally replicate in corynebacteria.

The invention also provides corynebacteria which contain the nucleotide sequences according to the invention and in which the nucleotide sequences coding for aspartokinase are preferably present in overexpressed form, a different proteogenic amino acid being contained in the corresponding amino acid sequences in position 301 of SEQ ID No. 2.

The term “overexpression” is to be understood as meaning an increase in the intracellular concentration or activity of the aspartokinases according to the invention.

Through the measures of overexpression, the activity or concentration of the appropriate protein is generally increased at least by 10%, 25%, 50%, 75%, 100%, 150%, 200%, 300%, 400% or 500%, and at most by up to 1000% or 2000%, based on the activity or concentration of the protein in the starting microorganism.

The invention provides a process for the preparation of L-lysine or L-lysine-containing animal feed additives, which comprises carrying out the following steps:

-   -   a) fermentation of corynebacteria containing endogenous         nucleotide sequences coding for the enzyme aspartokinase, the         L-serine in position 301 of the corresponding amino acid         sequences being replaced by another proteogenic amino acid,         preferably L-phenylalanine,     -   b) enrichment of the L-lysine in the fermentation broth, and     -   c) isolation of the L-lysine or L-lysine-containing animal feed         additive from the fermentation broth,     -   d) optionally with constituents of the fermentation broth and/or         the biomass (>0 to 100%).

The term “proteogenic amino acids” is to be understood as meaning all amino acids which are constituents of proteins or polypeptides, and especially the following: L-aspartic acid, L-asparagine, L-threonine, L-serine, L-glutamic acid, L-glutamine, glycine, L-alanine, L-cysteine, L-valine, L-methionine, L-isoleucine, L-leucine, L-tyrosine, L-phenylalanine, L-histidine, L-lysine, L-tryptophan, L-proline and L-arginine.

The wild-type form of the lysC gene is contained in wild-type strains of corynebacteria, especially those of the genus Corynebacterium. It is shown in SEQ ID No. 1. The species Corynebacterium glutamicum, known to those skilled in the art, may be mentioned in particular in the case of the genus Corynebacterium. Examples of known wild-type strains of the species Corynebacterium glutamicum are:

Corynebacterium glutamicum ATCC13032

Corynebacterium acetoglutamicum ATCC15806

Corynebacterium acetoacidophilum ATCC13870

Corynebacterium melassecola ATCC 17965

Corynebacterium thermoaminogenes FERM BP-1539

Brevibacterium flavum ATCC14067

Brevibacterium lactofermentum ATCC13869 and

Brevibacterium divaricatum ATCC14020.

Strains identified by “ATCC” can be obtained from the American Type Culture Collection (Manassas, Va., USA). Strains identified by “FERM” can be obtained from the National Institute of Advanced Industrial Science and Technology (AIST Tsukuba Central 6, 1-1-1 Higashi, Tsukuba Ibaraki, Japan). The listed strain of Corynebacterium thermoaminogenes (FERM BP-1539) and other strains (FERM BP-1540, FERM BP-1541 and FERM BP-1542) are described in U.S. Pat. No. 5,250,434, incorporated herein by reference; the deposits referenced above are also incorporated herein by reference.

Mutagenesis methods described in the prior art are used to produce the lysC alleles according to the invention which code for a feedback-resistant aspartokinase characterized by an amino acid replacement in position 301 of SEQ ID No. 2.

The mutagenesis can be effected using conventional in vivo mutagenesis processes employing mutagenic substances, for example N-methyl-N′-nitro-N-nitrosoguanidine, or ultraviolet light.

The mutagenesis can also be effected using in vitro methods such as treatment with hydroxylamine (Miller, J. H.: A Short Course in Bacterial Genetics. A Laboratory Manual and Handbook for Escherichia coli and Related Bacteria, Cold Spring Harbor Laboratory Press, Cold Spring Harbor, 1992; all incorporated herein by reference), or mutagenic oligonucleotides (T. A. Brown: Gentechnologie für Einsteiger, Spektrum Akademischer Verlag, Heidelberg, 1993, incorporated herein by reference), or the polymerase chain reaction (PCR), as described in the manual by Newton and Graham (PCR, Spektrum Akademischer Verlag, Heidelberg, 1994, incorporated herein by reference).

Further instructions on the production of mutations can be found in the prior art and in known textbooks on genetics and molecular biology, e.g. the textbook by Knippers (“Molekulare Genetik”, 6th edition, Georg Thieme Verlag, Stuttgart, Germany, 1995, incorporated herein by reference), the textbook by Winnacker (“Gene und Klone”, VCH Verlagsgesellschaft, Weinheim, Germany, 1990, incorporated herein by reference) or the textbook by Hagemann (“Allgemeine Genetik”, Gustav Fischer Verlag, Stuttgart, 1986, incorporated herein by reference).

When using in vivo mutagenesis processes, the mutagenized population of the bacterial strain is applied to an AEC-containing minimum agar and the culture is incubated at a temperature of approx. 25 to 35° C. Of the AEC-resistant mutants, those which produce L-lysine are then chosen. The lysC alleles contained in the mutants can then be isolated, examined and sequenced. Relevant instructions can be found for example in Kalinowski et al. (Molecular and General Genetics 224, 317–324 (1990), incorporated herein by reference), Kalinowski et al. (Molecular Microbiology 5, 1197–204 (1991), incorporated herein by reference) or Follettie et al. (Journal of Bacteriology 175, 4096–4103 (1993), incorporated herein by reference). Sequencing instructions can be found for example in Sanger et al. (Proceedings of the National Academy of Sciences of the United States of America 74, 5463–5467 (1977), incorporated herein by reference).

When using in vitro methods, the lysC gene described in the prior art is amplified with the aid of the polymerase chain reaction starting from isolated total DNA of a wild-type strain, and optionally cloned into suitable plasmid vectors, and the DNA is then subjected to the mutagenesis process. Those skilled in the art can find instructions on the amplification of DNA sequences with the aid of the polymerase chain reaction (PCR) in the manual by Gait: Oligonucleotide Synthesis: A Practical Approach (IRL Press, Oxford, UK, 1984, incorporated herein by reference) and in Newton and Graham: PCR (Spektrum Akademischer Verlag, Heidelberg, Germany, 1994, incorporated herein by reference), inter alia. Suitable lysC alleles are then selected by the processes described above and examined.

The work on the present invention made it possible to isolate the novel lysC allele, shown in SEQ ID No. 3, coding for a feedback-resistant aspartokinase.

In general, the first coding codon, namely the GTG codon, of the coding region of the lysC gene, shown in SEQ ID No. 1, or of the coding region of the lysC allele, shown in SEQ ID No. 3, is translated in the host as L-methionine or formylmethionine.

It is also known that enzymes inherent in the host, or so-called aminopeptidases, are capable of cleaving the N-terminal amino acid, L-methionine, of the protein formed.

The lysC alleles according to the invention can be transferred to suitable strains by the gene replacement method as described in Schwarzer and Pühler (Bio/Technology 9, 84–87 (1991), incorporated herein by reference) or Peters-Wendisch et al. (Microbiology 144, 915–927 (1998), incorporated herein by reference). To do this, the appropriate lysC allele is cloned into a vector that is not replicative for C. glutamicum, for example pK18mobsacB or pK19mobsacB (Jäger et al., Journal of Bacteriology 174, 5462–65 (1992), incorporated herein by reference) or pCR®Blunt (Invitrogen, Groningen, The Netherlands; Bernard et al., Journal of Molecular Biology 234, 534–541 (1993), incorporated herein by reference), and said vector is then transferred to the desired C. glutamicum host by transformation or conjugation. The mutation is successfully incorporated by homologous recombination by means of a first crossover event to effect integration and by means of a suitable second crossover event to effect excision in the target gene or in the target sequence.

The work on the present invention further revealed that the production of L-lysine improves after overexpression of the lysC alleles according to the invention.

Overexpression can be achieved by increasing the copy number of the appropriate genes or mutating the promoter and regulatory region or the ribosome binding site located upstream from the structural gene. Expression cassettes incorporated upstream from the structural gene work in the same way. Inducible promoters additionally make it possible to increase expression in the course of L-lysine production by fermentation. Measures for prolonging the life of the mRNA also improve expression. Furthermore, the enzyme activity is also enhanced by preventing the degradation of the enzyme protein. The genes or gene constructs can either be located in plasmids of variable copy number or be integrated and amplified in the chromosome. Alternatively, it is also possible to achieve overexpression of the genes in question by changing the composition of the media and the culture technique.

Plasmids which are replicated in corynebacteria are suitable for increasing the copy number of the lysC alleles according to the invention. Numerous known plasmid vectors, e.g. pZ1 (Menkel et al., Applied and Environmental Microbiology (1989) 64, 549–554, incorporated herein by reference), pEKEx1 (Eikmanns et al., Gene 102, 93–98 (1991), incorporated herein by reference) or pHS2–1 (Sonnen et al., Gene 107, 69–74 (1991), incorporated herein by reference), are based on the cryptic plasmid pHM1519, pBL1 or pGA1. Other plasmid vectors, e.g. those based on pCG4 (U.S. Pat. No. 4,489,160, incorporated herein by reference), pNG2 (Serwold-Davis et al., FEMS Microbiology Letters 66, 119–124 (1990), incorporated herein by reference) or pAG1 (U.S. Pat. No. 5,158,891, incorporated herein by reference), can be used in the same way.

Another possible method of increasing the copy number is that of chromosomal gene amplification as described for example by Reinscheid et al. (Applied and Environmental Microbiology 60, 126–132 (1994), incorporated herein by reference) for the duplication or amplification of the hom-thrB operon. In this method the complete gene or allele is cloned into a plasmid vector capable of replicating in a host (typically E. coli), but not in C. glutamicum. Examples of suitable vectors are pSUP301 (Simon et al., Bio/Technology 1, 784–791 (1983), incorporated herein by reference), pK18mob or pK19mob (Schäfer et al., Gene 145, 69–73 (1994), incorporated herein by reference), pGEM-T (Promega Corporation, Madison, Wis., USA), pCR2.1-TOPO (Shuman, Journal of Biological Chemistry 269, 32678–84 (1994), incorporated herein by reference; U.S. Pat. No. 5,487,993, incorporated herein by reference), pCR®Blunt (Invitrogen, Groningen, The Netherlands; Bernard et al., Journal of Molecular Biology 234, 534–541 (1993), incorporated herein by reference), pEM1 (Schrumpf et al., Journal of Bacteriology 173, 4510–4516 (1991), incorporated herein by reference) or pBGS8 (Spratt et al., Gene 41, 337–342 (1986), incorporated herein by reference). The plasmid vector containing the gene or allele to be amplified is then transferred to the desired strain of C. glutamicum by conjugation or transformation. The method of conjugation is described for example in Schäfer et al. (Applied and Environmental Microbiology 60, 756–759 (1994), incorporated herein by reference). Methods of transformation are described for example in Thierbach et al. (Applied Microbiology and Biotechnology 29, 356–362 (1988), incorporated herein by reference), Dunican and Shivnan (Bio/Technology 7, 1067–1070 (1989), incorporated herein by reference) and Tauch et al. (FEMS Microbiological Letters 123, 343–347 (1994), incorporated herein by reference). After homologous recombination by means of a crossover event, the resulting strain contains at least two copies of the gene or allele in question.

In addition, for the production of L-amino acids, it can be advantageous not only to use the lysC alleles according to the invention, but also simultaneously to enhance or, in particular, overexpress one or more enzymes of the particular biosynthetic pathway, glycolytic enzymes, enzymes of the anaplerotic metabolism, enzymes of the citric acid cycle, enzymes of the pentose phosphate cycle, enzymes of amino acid export and optionally regulatory proteins. The use of endogenous genes is generally preferred.

The term “endogenous genes” or “endogenous nucleotide sequences” is to be understood as meaning the genes or nucleotide sequences, and their alleles, present in the population of a species.

Thus, for the preparation of L-lysine, it is possible not only to use the variant of the lysC gene, but also simultaneously to enhance or, in particular, overexpress one or more endogenous genes selected from the group comprising:

-   the dapA gene coding for dihydrodipicolinate synthase (EP-B 0 197     335, incorporated herein by reference), -   the gap gene coding for glyceraldehyde-3-phosphate dehydrogenase     (Eikmanns (1992), Journal of Bacteriology 174, 6076–6086,     incorporated herein by reference), -   the eno gene coding for enolase (DE 19947791.4, incorporated herein     by reference), -   the tpi gene coding for triose phosphate isomerase (Eikmanns (1992),     Journal of Bacteriology 174, 6076–6086, incorporated herein by     reference), -   the pgk gene coding for 3-phosphoglycerate kinase (Eikmanns (1992),     Journal of Bacteriology 174, 6076–6086, incorporated herein by     reference), -   the zwf gene coding for glucose-6-phosphate dehydrogenase     (JP-A-09224661; EP-A-1108790, incorporated herein by reference), -   the pyc gene coding for pyruvate carboxylase (DE-A-198 31 609,     incorporated herein by reference; EP-A-1 108790, incorporated herein     by reference), -   the mqo gene coding for malate quinone oxidoreductase (Molenaar et     al., European Journal of Biochemistry 254, 395–403 (1998),     incorporated herein by reference), -   the lysC gene coding for a feedback-resistant aspartate kinase     (Accession No. P26512, incorporated herein by reference;     EP-B-0387527, incorporated herein by reference; EP-A-0699759,     incorporated herein by reference; WO 00/63388, incorporated herein     by reference), -   the lysE gene coding for the lysine export protein (DE-A-195 48 222,     incorporated herein by reference), -   the zwa1 gene coding for the Zwa1 protein (DE: 19959328.0,     incorporated herein by reference, DSM 13115, incorporated herein by     reference), -   the gnd gene coding for 6-phosphogluconate dehydrogenase (WO     01/71012, incorporated herein by reference) and -   the opcA gene coding for a subunit of glucose-6-phosphate     dehydrogenase (sequence no. 79 from WO 01/00844, incorporated herein     by reference; WO 01/04322, incorporated herein by reference).

6-Phosphogluconate dehydrogenase can also be enhanced inter alia by amino acid replacements, for example by replacing L-proline with L-serine, L-leucine, L-isoleucine or L-threonine in position 158 of the enzyme protein, and/or by replacing L-serine with L-phenylalanine or L-tyrosine in position 361 of the enzyme protein.

The glucose-6-phosphate dehydrogenase subunit can also be enhanced inter alia by amino acid replacements, for example by replacing L-serine with L-phenylalanine or L-tyrosine in position 312 of the enzyme protein.

Furthermore, for the production of L-lysine, it can be advantageous not only to use the variant of the lysC gene, but also simultaneously to attenuate or, in particular, decrease the expression of, one or more endogenous genes selected from the group comprising:

-   the pck gene coding for phosphoenolpyruvate carboxykinase (DE 199 50     409.1, incorporated herein by reference, DSM 13047, incorporated     herein by reference), -   the pgi gene coding for glucose-6-phosphate isomerase (U.S. Pat. No.     09,396,478, incorporated herein by reference, DSM 12969,     incorporated herein by reference), -   the poxB gene coding for pyruvate oxidase (DE 19951975.7,     incorporated herein by reference, DSM 13114, incorporated herein by     reference), -   the zwa2 gene coding for the Zwa2 protein (DE 19959327.2,     incorporated herein by reference, DSM 13113, incorporated herein by     reference), -   the fda gene coding for fructose-1,6-bisphosphate aldolase     (Accession No. X17313, incorporated herein by reference; von der     Osten et al., Molecular Microbiology 3 (11), 1625–1637 (1989),     incorporated herein by reference), -   the hom gene coding for homoserine dehydrogenase (EP-A-0 131171,     incorporated herein by reference), -   the leuB gene coding for isopropyl malate dehydrogenase (Pátek et     al., Applied Environmental Microbiology 50, 43–47 (1989)     incorporated herein by reference, Accession No. Y09578, incorporated     herein by reference), -   the leuC gene coding for isopropyl malate dehydratase (Accession No.     AX121536, sequence no. 1452 from patent EP 1108790, all incorporated     herein by reference, Accession No. AX063983. incorporated herein by     reference, sequence no. 265 from patent WO 01/00843, incorporated     herein by reference), -   the thrB gene coding for homoserine kinase (Peoples, O. W. et al.,     Molecular Microbiology 2, 63–72 (1988), incorporated herein by     reference) and -   the pfkb gene coding for phosphofructokinase (SEQ ID No. 57 from WO     01/00844, incorporated herein by reference).

In this context the term “attenuation” describes the decrease or switching-off, in a microorganism, of the intracellular activity of one or more enzymes/proteins coded for by the appropriate DNA, for example by using a weak promoter, or using a gene or allele which codes for an appropriate enzyme with a low activity, or inactivating the appropriate gene or enzyme/protein, and optionally combining these measures.

The attenuation measures generally reduce the activity or concentration of the appropriate protein to 0 to 75%, 0 to 50%, 0 to 25%, 0 to 10% or 0 to 5% of the activity or concentration of the wild-type protein or of the activity or concentration of the protein in the starting microorganism.

Isopropyl malate dehydrogenase can also be attenuated inter alia by means of amino acid replacements, for example by replacing L-glycine with L-aspartate, L-asparagine or L-glutamate in position 131 of the enzyme protein.

Isopropyl malate dehydratase can also be attenuated inter alia by means of amino acid replacements, for example by replacing L-arginine with L-serine in position 451 or by replacing L-glycine with L-aspartate in position 456 of the enzyme protein, or a combination thereof.

Homoserine dehydrogenase can also be attenuated inter alia by means of amino acid replacements, for example by replacing L-asparagine with L-threonine or L-serine in position 118 or by replacing L-leucine with L-proline in position 160 of the enzyme protein, or a combination thereof.

Phosphofructokinase can also be attenuated inter alia by means of amino acid replacements, for example by replacing L-leucine with L-alanine, L-glycine or L-proline in position 109 of the enzyme protein.

The microorganisms prepared according to the invention are also provided by the invention and can be cultivated continuously or discontinuously by the batch process, the fed batch process or the repeated fed batch process for the purpose of L-amino acid production. A summary of known cultivation methods is described in the textbook by Chmiel (Bioprozesstechnik 1. Einführung in die Bioverfahrenstechnik (Gustav Fischer Verlag, Stuttgart, 1991), incorporated herein by reference) or in the textbook by Storhas (Bioreaktoren und periphere Einrichtungen (Vieweg Verlag, Brunswick/Wiesbaden, 1994), incorporated herein by reference).

The culture medium to be used must appropriately meet the demands of the strains. Descriptions of culture media for various microorganisms can be found in “Manual of Methods for General Bacteriology” of the American Society for Bacteriology (Washington D.C., USA, 1981), incorporated herein by reference.

Carbon sources which can be used are sugars and carbohydrates, e.g. glucose, sucrose, lactose, fructose, maltose, molasses, starch and cellulose, oils and fats, for example soya bean oil, sunflower oil, groundnut oil and coconut fat, fatty acids, for example palmitic acid, stearic acid and linoleic acid, alcohols, for example glycerol and ethanol, and organic acids, for example acetic acid. These substances can be used individually or as a mixture.

Nitrogen sources which can be used are organic nitrogen-containing compounds such as peptones, yeast extract, meat extract, malt extract, corn steep liquor, soya bean flour and urea, or inorganic compounds such as ammonium sulfate, ammonium chloride, ammonium phosphate, ammonium carbonate and ammonium nitrate. The nitrogen sources can be used individually or as a mixture.

Phosphorus sources which can be used are phosphoric acid, potassium dihydrogenphosphate or dipotassium hydrogenphosphate or the corresponding sodium salts. The culture medium must also contain metal salts, for example magnesium sulfate or iron sulfate, which are necessary for growth. Finally, essential growth-promoting substances such as amino acids and vitamins can be used in addition to the substances mentioned above. Suitable precursors can also be added to the culture medium. Said feed materials can be added to the culture all at once or fed in appropriately during cultivation.

The pH of the culture is controlled by the appropriate use of basic compounds such as sodium hydroxide, potassium hydroxide, ammonia or aqueous ammonia, or acidic compounds such as phosphoric acid or sulfuric acid. Foaming can be controlled using antifoams such as fatty acid polyglycol esters. The stability of plasmids can be maintained by adding suitable selectively acting substances, for example antibiotics, to the medium. Aerobic conditions are maintained by introducing oxygen or oxygen-containing gaseous mixtures, for example air, into the culture. The temperature of the culture is normally 20° C. to 45° C. and preferably 25° C. to 40° C. Culture is continued until the formation of the desired product has reached a maximum. This objective is normally achieved within 10 hours to 160 hours.

Methods of determining L-amino acids are known from the prior art. For example, they can be analyzed by anion exchange chromatography followed by ninhydrin derivation, as described in Spackman et al. (Analytical Chemistry 30, 1190 (1958), incorporated herein by reference), or by reversed phase HPLC, as described in Lindroth et al. (Analytical Chemistry 51, 1167–1174 (1979), incorporated herein by reference).

The process according to the invention is used to prepare L-lysine.

The concentration of L-lysine can optionally be adjusted to the desired value by adding L-lysine.

EXAMPLES

Having generally described this invention, a further understanding can be obtained by reference to certain specific examples which are provided herein for purposes of illustration only and are not intended to be limiting unless otherwise specified.

Example 1 Amplification and Sequencing of the DNA of the lysC Allele from the Strain DM689

The Corynebacterium glutamicum strain DM689 was prepared from C. glutamicum ATCC 13032 by multiple non-directed mutagenesis, selection and mutant choice. The strain is resistant to the lysine analogue S-(2-aminoethyl)-L-cysteine and the threonine analogue DL-hydroxynorvaline.

Chromosomal DNA is isolated from the strain DM689 by the conventional methods (Eikmanns et al., Microbiology 140, 1817–1828 (1994), incorporated herein by reference). The polymerase chain reaction is used to amplify a DNA segment carrying the lysC gene or allele. The following oligonucleotide primers are chosen for the PCR on the basis of the sequence of the lysC gene which is known for C. glutamicum (Kalinowski et al., Molecular Microbiology 5 (5), 1197–1204 (1991), incorporated herein by reference; Accession Number X57226, incorporated herein by reference):

lysCmfeA (SEQ ID No. 6): 5′ ta caa ttg-tcc ggt gtc tga cca cgg tg 3′ lysCecoE (SEQ ID No. 7): 5′ ac gaa ttc-gct ggg aaa ttg cgc tct tcc 3′

The primers shown are synthesized by MWG Biotech (Ebersberg, Germany) and the PCR is carried out by the standard method of Innis et al. (PCR protocols. A Guide to Methods and Applications, 1990, Academic Press, incorporated herein by reference). The primers enable the amplification of an approx. 1.70 kb DNA segment carrying the lysC allele (SEQ ID No. 5). The primers also contain the sequences for cleavage sites of the restriction endonucleases MfeI and EcoRI, which are underlined in the nucleotide sequence shown above.

The amplified DNA fragment of approx. 1.70 kb, carrying the lysC allele of the strain DM689, is identified by electrophoresis in 0.8% agarose gel, isolated from the gel and purified by the conventional methods (QIAquick Gel Extraction Kit, Qiagen, Hilden).

The nucleotide sequence of the amplified DNA fragment or PCR product is determined by MWG Biotech (Ebersberg, Germany) by sequencing. The sequence of the PCR product is shown in SEQ ID No. 5. The sequence of the coding region is reproduced in SEQ ID No. 3. The amino acid sequence of the corresponding aspartate kinase protein, found with the help of the Patentin program, are shown in SEQ ID No. 4.

Located in position 902 of the nucleotide sequence of the coding region of the lysC allele from the strain DM689, i.e. in position 1230 of the nucleotide sequence shown in SEQ ID No. 5, is the base thymine. Located in the corresponding position of the wild-type gene is the base cytosine (SEQ ID No. 1).

Located in position 301 of the amino acid sequence of the aspartate kinase from the strain DM689 is the amino acid phenylalanine (SEQ ID No. 4). Located in the corresponding position of the wild-type protein is the amino acid serine (SEQ ID No. 2).

The lysC allele, which contains the base thymine in position 902 of the coding region and accordingly codes for an aspartate kinase containing the amino acid phenylalanine in position 301 of the amino acid sequence, is called the lysC_S301F allele hereafter. In the name “lysC_S301F”, S represents L-serine, F represents L-phenylalanine and 301 indicates the position of the amino acid replacement (cf. SEQ ID No. 2 and 4).

Example 2 Replacement of the lysC Wild-Type Gene from the Strain DM1637 with the LysC_S301F Allele

The Corynebacterium glutamicum strain DM1637 was prepared from C. glutamicum ATCC21527 by multiple non-directed mutagenesis, selection and mutant choice. The strain is resistant to the lysine analogue S-(2-aminoethyl)-L-cysteine and auxotrophic for the amino acids L-methionine and L-threonine.

2.1 Preparation of a DNA Fragment Containing the Region of the lysC_S301F Allele in which the S301F Mutation is Located

The approx. 1.70 kb DNA fragment described in Example 1, containing the lysC_S301F allele (SEQ ID No. 5), is cleaved with the restriction endonucleases MfeI and EcoRI, identified by electrophoresis in 0.8% agarose gel and then isolated from the gel and purified by the conventional methods (QIAquick Gel Extraction Kit, Qiagen, Hilden).

2.2 Construction of the Replacement Vector pK18mobsacB_lysC_S301F

The approx. 1.70 kb DNA fragment described in Example 2.1, cleaved with the restriction endonucleases MfeI and EcoRI and containing the lysC_S301F allele, is incorporated into the chromosome of the C. glutamicum strain DM1637 by means of replacement mutagenesis with the aid of the sacB system described in Schäfer et al. (Gene 14, 69–73 (1994), incorporated herein by reference). This system makes it possible to prepare or select allele replacements that take place through homologous recombination.

The mobilizable cloning vector pK18mobsacB is digested with the restriction enzyme EcoRI and the ends are dephosphorylated with alkaline phosphatase (Boehringer Mannheim, Germany). The vector prepared in this way is mixed with the approx. 1.70 kb lysC_S301F fragment digested with the restriction enzymes MfeI and EcoRI, and the mixture is treated with T4 DNA ligase (Amersham-Pharmacia, Freiburg, Germany).

The E. coli strain S17-1 (Simon et al., Bio/Technologie 1, 784–791, 1993) is then transformed with the ligation mixture (Hanahan, in: DNA Cloning. A Practical Approach. Vol. 1, ILR-Press, Cold Spring Harbor, N.Y., 1989, incorporated herein by reference). The plasmid-carrying cells are selected by plating the transformation mixture on LB agar (Sambrook et al., Molecular Cloning: A Laboratory Manual. 2nd edition. Cold Spring Harbor, N.Y., 1989, incorporated herein by reference) supplemented with 25 mg/l of kanamycin.

Plasmid DNA is isolated from a transformant with the aid of the QIAprep Spin Miniprep Kit from Qiagen and checked by restriction cleavage with the enzyme KpnI followed by agarose gel electrophoresis. The plasmid is called pK18mobsacB_lysC_S301F and is shown in FIG. 1.

2.3 Allele Replacement

Vector pK18mobsacB_lysC_S301F mentioned in Example 2.2 is transferred to the C. glutamicum strain DM1637 by conjugation using a protocol of Schäfer et al. (Journal of Microbiology 172, 1663–1666 (1990), incorporated herein by reference). The vector cannot replicate independently in DM1637 and is only retained in the cell when it is integrated in the chromosome as the result of a recombination event. Transconjugants, i.e. clones with integrated pK18mobsacB_lysC_S301F, are selected by plating the conjugation mixture on LB agar (Sambrook et al., Molecular Cloning: A Laboratory Manual. 2nd edition. Cold Spring Harbor, N.Y., 1989, incorporated herein by reference) supplemented with 15 mg/l of kanamycin and 50 mg/l of nalidixic acid. Kanamycin-resistant transconjugants are streaked on plates of LB agar supplemented with 25 mg/l of kanamycin, and incubated for 24 hours at 33° C. To select mutants in which excision of the plasmid has taken place as the result of a second recombination event, the clones are cultivated non-selectively in LB liquid medium for 30 hours and then streaked on LB agar supplemented with 10% of sucrose, and incubated for 24 hours.

Like the starting plasmid pK18mobsacB, plasmid pK18mobsacB_lysC_S301F contains not only the kanamycin resistance gene but also a copy of the sacB gene coding for the levan sucrase from Bacillus subtilis. Expression inducible by sucrose leads to the formation of levan sucrase, which catalyzes the synthesis of the product levan, toxic to C. glutamicum. Therefore, the only clones that grow on LB agar supplemented with sucrose are those in which the integrated pK18mobsacB_lysC_S301F has excised as the result of a second recombination event. Depending on the location of the second recombination event in relation to the mutation site, allele replacement or incorporation of the mutation takes place in the excision or the original copy remains in the chromosome of the host.

20 clones with the phenotype “growth in the presence of sucrose” and “non-growth in the presence of kanamycin” are examined using the LightCycler from Roche Diagnostics (Mannheim, Germany) in order to detect whether the lysC_S301F allele or the original wild-type lysC allele is present. The LightCycler instrument is a combination of a thermal cycler and a fluorimeter.

In the first phase an approx. 300 bp DNA segment containing the mutation site is amplified by the PCR (Innis et al., PCR Protocols. A Guide to Methods and Applications, 1990, Academic Press, incorporated herein by reference) using the following oligonucleotide primers:

LC-lysC1-fbr (SEQ ID No. 8): 5′ aaccgttctgggtatttccg 3′ LC-lysC2-fbr (SEQ ID No. 9): 5′ tccatgaactctgcggtaac 3′

In the second phase, with two additional oligonucleotides of different lengths and labelled with different fluorescent dyes (LightCycler(LC)-Red640 and fluorescein), which hybridize in the region of the mutation site, and using the Fluorescence Resonance Energy Transfer (FRET) method, the presence of the mutation is detected by melting curve analysis (Lay et al., Clinical Chemistry, 43, 2262–2267 (1997), incorporated herein by reference).

lys301FC (SEQ ID No. 10): 5′ LC-Red640 - tctacagaaaagacgttctg - (P) 3′ lys301FA (SEQ ID No. 11): 5′ acgagggcaggtgaaggtgatgtcggtggtgccgt - fluorescein 3′

The illustrated primers for the PCR are synthesized by MWG Biotech and the illustrated oligonucleotides for the hybridization are synthesized by TIB MOLBIOL (Berlin, Germany).

A clone containing the base thymine in position 902 of the coding region, and hence possessing the lysC_S301F allele, was identified in this way.

The strain was called C. glutamicum DM1637_lysC_S301F.

Example 3 Preparation of Lysine

The C. glutamicum strain DM1637_lysC_S301F obtained in Example 2 is cultivated in a nutrient medium suitable for the production of lysine, and the lysine content is determined in the culture supernatant.

To do this, the strain is first incubated on an agar plate for 24 hours at 33° C. This agar plate culture is used to inoculate a preculture (10 ml of medium in a 100 ml conical flask). MM medium is used as the medium for the preculture. The preculture is incubated on a shaker at 240 rpm for 24 hours at 33° C. This preculture is used to inoculate a main culture so that the initial OD (660 nm) of the main culture is 0.1. MM medium is also used for the main culture.

MM medium CSL 5 g/l MOPS 20 g/l Glucose (separately autoclaved) 50 g/l Salts: (NH₄)₂SO₄ 25 g/l KH₂PO₄ 0.1 g/l MgSO₄.7H₂O 1.0 g/l CaCl₂.2H₂O 10 mg/l FeSO₄.7H₂O 10 mg/l MnSO₄.H₂O 5.0 mg/l Biotin (sterile-filtered) 0.3 mg/l Thiamine.HCl (sterile-filtered) 0.2 mg/l L-homoserine (sterile-filtered) 0.4 g/l CaCO₃ 25 g/l

The CSL (corn steep liquor), the MOPS (morpholinopropanesulfonic acid) and the salt solution are adjusted to pH 7 with aqueous ammonia and autoclaved. The sterile substrate and vitamin solutions and the dry-autoclaved CaCO₃ are then added.

Cultivation is carried out on a volume of 10 ml in a 100 ml conical flask with baffles at 33° C. and 80% atmospheric humidity.

After 48 hours the OD at a measurement wavelength of 660 nm is determined with a Biomek 1000 (Beckman Instruments GmbH, Munich). The amount of lysine formed is determined with an amino acid analyzer from Eppendorf-BioTronik (Hamburg, Germany) by means of ion exchange chromatography and post-column derivation with ninhydrin detection. Table 1 shows the result of the experiment.

TABLE 1 OD Lysine-HCl Strain (660 nm) g/l DM1637 13.2 7.21 DM1637_lysC_S301F 9.9 9.07

Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein. 

1. A method for producing L-lysine or L-lysine containing animal feed additives comprising: a) fermenting corynebacteria containing a mutated polynucleotide from corynebacteria encoding a polypeptide having the amino acid sequence of SEQ ID NO:2, wherein the L-serine at position 301 is replaced by another proteogenic amino acid and having aspartokinase activity in a fermentation broth under conditions suitable for forming the polypeptide; and b) isolating L-lysine or L-lysine containing feed additives from the fermentation broth.
 2. The method according to claim 1, wherein said proteogenic amino acid is L-phenylalanine and the amino acid sequence of the protein is SEQ ID NO:4.
 3. The method according to claim 1, wherein the mutated polynucleotide comprises SEQ ID NO:3.
 4. The method according to claim 1, wherein the polynucleotide is mutated with a mutagenic substance or ultraviolet light.
 5. The method according to claim 1, wherein the mutated polynucleotide is overexpressed by increasing the copy number of said polynucleotide.
 6. The method according to claim 1, wherein the mutated polynucleotide is overexpressed with an inducible promoter.
 7. The method according to claim 1, further comprising enriching the L-lysine in the fermentation broth.
 8. The method according to claim 1, wherein the L-lysine or L-lysine containing animal feed additive isolated from fermentation broth comprises constituents of the fermentation broth and/or a biomass of the fermented corynebacteria. 